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CCMT090304 CCMT120408 Carbide Turning Inserts CNC Machining CCMT Inserts
| MOQ: | 10PCS |
| Price: | 1.85-3.5usd |
| Standard Packaging: | plastic box , carton box |
| Delivery Period: | 10days |
| Payment Method: | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
| Supply Capacity: | 10000pcs per month |
Detail Information
Place of Origin
ZIGONG CHINA
Brand Name
Zweimentool
Certification
ISO CE
Model Number
CCMT CNC INSERTS
Highlight:
CCMT120408 Carbide Turning Inserts
,CCMT090304 Carbide Turning Inserts
,CNC Machining CCMT Inserts
Product Description
CCMT Carbide Turning Inserts | Precision CNC Cutting Tools
ZWEIMENTOOL CCMT carbide inserts deliver exceptional precision and durability for your turning operations. These 80° diamond-shaped positive rake inserts are engineered for superior surface finishes and extended tool life across a wide range of materials.
Key Product Highlights
- 7 cutting edges per insert for maximum cost efficiency
- Precision-ground cutting edges (Ra 0.1-0.2μm)
- Multiple chipbreaker options for optimal chip control
- Advanced coating technologies for extended tool life
- Wide nose radius selection (0.2-1.2mm)
Technical Specifications
1. CCMT Insert Dimensions (ISO Standard)
| Insert Code | IC (mm) | Thickness (mm) | Nose Radius (mm) | Hole Size (mm) | Edge Length (mm) |
|---|---|---|---|---|---|
| CCMT060204 | 6.35 | 3.18 | 0.2 | 2.50 | 6.35 |
| CCMT090304 | 9.525 | 4.76 | 0.4 | 3.81 | 9.525 |
| CCMT120408 | 12.70 | 4.76 | 0.8 | 4.78 | 12.70 |
| CCMT160608 | 15.875 | 6.35 | 1.2 | 6.35 | 15.875 |
2. Material Grades & Applications
| Grade Code | Substrate Composition | Coating Type | Hardness (HV) | Best For |
|---|---|---|---|---|
| ZT-1500 | Ultra-fine WC+6%Co | TiAlN | 3200 | Carbon steels |
| ZT-2500 | Nano-grade WC+8%Co | AlTiN | 3500 | Hardened steels |
| ZT-3500 | WC-TiC-TaC composite | TiCN | 3000 | Stainless steel |
| ZT-4500 | Submicron WC | DLC | 2500 | Aluminum alloys |
| ZT-5500 | WC+Ni binder | Uncoated | - | High-temp alloys |
3. Coating Performance Comparison
| Coating | Thickness (μm) | Max Temp (°C) | Friction Coeff. | Color | Best Applications |
|---|---|---|---|---|---|
| TiAlN | 2-3 | 800 | 0.4 | Purple | General turning |
| AlTiN | 3-4 | 900 | 0.35 | Black | Hard machining |
| TiCN | 3-5 | 400 | 0.5 | Gold | Stainless steel |
| DLC | 1-2 | 500 | 0.2 | Gray | Non-ferrous metals |
| Uncoated | - | - | 0.6 | Silver | Composites |
Recommended Cutting Parameters
| Material Group | Cutting Speed (m/min) | Feed Rate (mm/rev) | Depth of Cut (mm) |
|---|---|---|---|
| Carbon Steel | 150-320 | 0.10-0.25 | 0.5-3.0 |
| Stainless Steel | 80-160 | 0.08-0.20 | 0.3-2.0 |
| Cast Iron | 120-260 | 0.12-0.30 | 0.5-4.0 |
| Aluminum | 350-900 | 0.15-0.35 | 1.0-5.0 |
| Titanium | 50-130 | 0.06-0.15 | 0.3-1.5 |
Unique Product Features
- Advanced Edge Preparation
- Honed edge radii (15-50μm)
- T-land edge strengthening
- Improved edge durability by 30-40%
- Optimized Chipbreaker Designs
- 3D-optimized chip grooves
- Effective chip control down to 0.05mm/rev
- Reduced cutting forces by 15-20%
- Thermal Management System
- Multi-layer thermal barrier coatings
- Reduced heat penetration into substrate
- Extended tool life by 2-3X
Quality Assurance
- ISO 9001:2015 Certified manufacturing process
- 100% dimensional inspection with optical comparators
- Batch traceability with unique heat numbers
- Rigorous performance testing before shipment
Why Choose ZWEIMENTOOL?
- 15+ years of carbide tool manufacturing experience
- European-grade CNC grinding equipment
- Custom solutions available (special geometries/coatings)
- Global logistics network with fast delivery
- Technical support team for application optimization
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